Repack Kits are sold based on the length and shape of your exhaust can, not including your tip. If you have questions about how to measure your can, email or call us for support.
Barker's Exhaust Complete Repack Kit includes everything you need to repack your Barker's Performance Exhaust Can. The kit includes one High Temp Fiber Stainless Steel Fiber Mat, one Inner Core Baffle, one Replacement Muffler Pillow, and six Stainless Steel Rivets. If you have a dual system, you will need to order two complete repack kits.
- 1 - High Temp Stainless Steel Fiber Mat
- 1 - Inner Core Baffle
- 1 - Spec-19 Replacement Muffler Packing Pillow
- 6 - 3/16" Stainless Steel Rivets
The Barker's Exhaust Complete Repack Kit is designed to make repacking your Barker's Exhaust Can simple. With all the components in place to get you back on the track or trail, the Barker's Exhaust Complete Repack Kit will make you want to repack your can!
Boasting next generation technology for your Barker's Performance exhaust can, the High Temp Stainless Steel Fiber Matting from International Steel Wool offers excellent thermal resistance and high-performance protection to help keep the packing from shredding and coming lose in your can. Installing the SS Fiber Mating will help to extend the life of your Replacement Pillow and will also act as a filter between your baffle and pillow. The SS Fiber Mating can withstand turbulent pressures and extreme temperatures from air, water, and acidic gasses. The High Temp Stainless Steel Fiber Matting will come already placed around your new Inner Core Baffle. Just simply wrap the Replacement Pillow around the SS Fiber Mat and Baffle and install as usual.
IF YOU HAVE A DUAL SYSTEM AND NEED TO REPACK BOTH CANS, YOU NEED TO PURCHASE A QUANTITY OF 2 COMPLETE REPACK KITS - KITS ARE SOLD INDIVIDUALLY. IF YOU HAVE QUESTIONS PLEASE CALL 989-269-6921.
Please note that some systems require a different pillow for the Complete Repack Kit. Please choose your model from the drop-down menu. If your specific model is not listed, please choose "standard repack kit." Again, if you have a dual system, you will need to purchase a quantity of two repack kits.
The standard muffler repack pillow can be used with all Barker's Exhausts except the following (you MUST CHOOSE FROM THE DROP DOWN MENU if you have one of the systems below):
- 2007-2013 Yamaha Grizzly Models Dual Inframe Exhaust - 7AYE-GRIZ700-DLINFR
- 2014-15 Yamaha Grizzly Models Dual Inframe Exhaust -
- 2016-17 Yamaha Grizzly/Kodiak Dual Inframe Exhaust - 7AYE-700GRIZ/KOD-DL-16
- Yamaha Raptor 250 Inframe Exhaust - 7AYE-250R-INFR-11
- Yamaha Raptor 350 Inframe Exhaust - 7AYE-350R-INFR-13
- Polaris RZR 800 Dual Exhaust - 7APE-800RZR-08
- 2015+ RZR 900 S, XC, or Trail Models Dual Exhaust - 7APE-900RZRS-15
- Polaris RZR 900 XP use our STANDARD PILLOW
- Polaris RZR XP 1000 Dual Exhaust - 7APE-1000XPRZR-14
MONITORING & REPACKING YOUR CAN(S) IS VERY IMPORTANT!
We recommend that you monitor and check the packing in your muffler after every ride. The length and time your packing will last will vary depending on how and where you ride. When you first notice any sign of the packing depleting within the can, it's time for a repack. Packing will wear out slowly over time, starting at 100% packed. It is normal for an absorption style high-performance muffler to lose packing but once you lose more than about 10-15% of your packing it will deplete faster and faster since it can now move around in the can. It is imperative you do not allow the packing to deplete too far. If your muffler becomes very loud or you hear rattling around inside the can you have completely depleted the internal packing and should not ride the machine until the muffler is repacked with a fresh pillow. Order new packing before you need it!
The engine in your bike or ORV produces an exhaust temperature that exceeds the temperature limits of traditional packing materials. Fibers exposed to these high temperatures eventually break down, become brittle, creating small particles that can blow out of the muffler. Barker's utilizes a Spec 19 fiber which maintains it's strength at temperatures up to 1400F. However, over time these components wear out and should be replaced to keep your muffler completely packed and flowing as it was designed.
The benefits to using our Spec 19 pillows include the following:
- Throttle response remains crisp
- Power output is maximized
- Fuel efficiency is maximized
- Noise reduction and exhaust tone are maintained
- Vibration absorption and baffle support
- Quality Spec 19 lasts longer than the competition