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Barker’s YFZ450R Exhaust Dyno Testing

Barker’s YFZ450R Exhaust Dyno Testing

Chad Dingman |

Stock vs Intake & Tuned Configurations

Short on time? Here’s what the dyno confirmed:

  • Stock 2018 YFZ450R EFI baseline: 37.3 HP

  • Uncorking the stock exhaust improves over-rev but limits mid-range gains

  • Barker’s Full Single Exhaust dramatically extends the usable RPM range

  • Proper tuning unlocks 6–8 HP gains in the upper RPMs

  • Intake upgrades amplify gains across the entire power curve

  • Best results come from exhaust + intake + tuning, not bolt-ons alone

👉 Bottom line: Barker’s doesn’t just add power — it reshapes the curve and lets the YFZ450R pull harder, longer, and smoother.


The Test Platform

To keep results honest, we started with a bone-stock 2018 Yamaha YFZ450R EFI with virtually no ride time. This gave us a true baseline representative of what most riders are starting with.

All testing was conducted on LaBaron’s Power Sports in-house dyno, allowing consistent conditions and repeatable comparisons between setups.

Baseline Output:
Stock YFZ450R EFI – 37.3 HP peak


Why We Focus on the Curve — Not Just Peak HP

Peak horsepower numbers are easy to advertise, but they rarely tell the whole story. Dynos can vary widely based on conditions and setup.

What truly matters is:

  • Where the power comes in

  • How long does it carry

  • How usable it is under load

This is especially critical for racing and aggressive riding, where extended over-rev means fewer shifts and better drive out of corners.


Dyno Chart 1

Stock vs Uncorked Stock vs Barker’s Full Single (Tuned)

 

Stock vs Uncorked vs Barker's Single Tuned for YFZ450 Dyno Chart

 

Our first comparison focused on how restricted the stock system is and what happens as airflow is progressively increased.

What the chart shows:

  • Stock power falls off early in the upper RPM range

  • Uncorking the stock exhaust improves over-rev but adds limited mid-range

  • Barker’s Full Single clearly outperforms both configurations

  • Peak horsepower carries nearly 1,000 RPM higher with proper tuning

Takeaway:
This chart highlights why over-rev matters more than peak numbers. Barker’s doesn’t just add power — it keeps pulling long after the stock system signs off.


Unlocking the Exhaust’s Full Potential with Intake Flow

Once exhaust flow is improved, intake airflow becomes the next limiting factor. To evaluate this, we tested two proven intake solutions — each properly tuned.

⚠️ Important: Intake changes can significantly affect air/fuel ratios. Fuel control and proper tuning are required.


Dyno Chart 2

Stock vs Barker’s Pipe with EHS Intake Lid & Tuning

 

Yamaha YFZ450R dyno chart showing Barker’s exhaust with EHS intake lid and tuning compared to stock

 

The EHS Flow-Through Intake Lid delivered smooth, consistent gains across the curve.

What the chart shows:

  • Noticeable improvement in the bottom and mid-range response

  • Peak horsepower shifts higher into the RPM range

  • Clean, linear power delivery is ideal for aggressive riding

Takeaway:
The EHS Intake Lid pairs perfectly with Barker’s exhaust for riders who want strong gains without sacrificing smoothness or rideability.


Dyno Chart 3

Stock vs Barker’s Pipe with Fuel Customs Intake (FCI) & Tuning

 

Yamaha YFZ450R dyno chart comparing stock exhaust to Barker’s exhaust with Fuel Customs intake and tuning

 

The Fuel Customs Intake showed similar overall gains, with a more aggressive mid-range character.

What the chart shows:

  • Strong gains in the 6,000–8,000 RPM sweet spot

  • Similar peak power to the EHS setup

  • Slightly harder mid-range hit under load

Takeaway:
The FCI intake is ideal for racers chasing maximum performance and additional headroom for future engine modifications.


Dyno Chart 4

Barker’s Pipe: Stock Intake vs EHS Intake vs FCI Intake (All Tuned)

 

Yamaha YFZ450R dyno chart comparing stock intake, EHS intake lid, and Fuel Customs intake with Barker’s exhaust

This final comparison puts all intake configurations side-by-side with the same exhaust.

What the chart shows:

  • Stock intake limits airflow and caps top-end power

  • Both intake upgrades significantly extend the usable RPM range

  • EHS intake delivers smoother power and strong top-end

  • FCI intake offers a more aggressive mid-range punch

Takeaway:
Both intake options dramatically improve performance — the choice comes down to smooth rideability (EHS) versus maximum mid-range attack (FCI).

 


What the Dyno Really Tells Us

At its highest-performing configuration — Barker’s Full Single Exhaust paired with an intake upgrade and proper tuning — the YFZ450R peaked at 42.5 horsepower, up from a 37.3 HP stock baseline.

That’s a ~5+ HP gain on a near-stock engine.

More importantly, peak horsepower occurred higher in the RPM range, allowing the engine to carry power longer before falling off, which is what actually improves lap times and rideability. 

The Barker’s Full Single Exhaust doesn’t just increase horsepower — it changes how the YFZ450R rides, making power more usable where it matters most.


Recommended Setup

For riders looking to get the most from their YFZ450R, we recommend:

👉 View the Barker’s Big 3 Packages for the Yamaha YFZ450R EFI


Final Notes

Every Barker’s exhaust system is hand-built in the USA using premium materials and tested to deliver real-world performance — not just inflated dyno numbers.

If you ride hard and want power that works where it counts, this setup delivers.

NOTE: Dyno results may vary based on conditions, tuning, fuel quality, and equipment. These results reflect controlled testing on a single Yamaha YFZ450R under consistent conditions.

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